The art of being seen
Wall paint, sauces, fertilizers and numerous other applications are packed in our buckets. From small 0.6 liter bowls with fish to large 61 liter buckets for horse food: Dijkstra Plastics supplies and prints these packaging. This print gives the packaging some extras so that they catch the eye. In addition to the possibility of photorealistic images, these prints are scratch-resistant and therefore give your packaging a high-quality look. So you can be sure that your packaging stands out where this is done.
As mentioned, printing is possible on different sizes of buckets, but the color of the packaging is also not a limitation. Whether the bucket is white, transparent or coloured we leave completely to you! Of course, where possible in terms of application, we can also make the bucket you want to use from 100% recycled plastic!
The technique of In-Mould Labelling
Printing buckets with IML is an extensive process in which attention to the result is essential. Every part of the production process is under close supervision so that the packaging can be seen!
At the start of the process, artwork is formatted in a pre-set format. The dimensions depend on the chosen packaging. After the artwork has arrived at our house, we get to work with it and prepare everything. The data is set up in our system while one of our suppliers gets started with the artwork. This is curved so that it fits correctly on our conical buckets. After the PDF is released, the labels are scheduled for production.
Large sheets are printed with multiple labels at the same time. Under the right conditions such as temperature and humidity, these labels are quickly printed via offset print. These then go into a special drying room so that all inks dry correctly and completely. After this drying process, the labels are cut out of the sheet to the right size, making the labels perfectly tailored for the desired packaging. The labels are carefully packed and shipped to one of our factories in Haaksbergen or Almelo.
From label to packaging
Once the labels are in, we can start converting the labels. Due to the properties of the label, it melts together with the bucket during the injection moulding process.
The label is inserted in the mould with a robotic arm. By means of a vacuum or static charge, this label remains in the mould. In the mould, heated plastic is injected that takes the shape of the mould but keeps the label on the outside of the packaging. The plastic is then cooled back to a lower temperature with which the label merges with the packaging. This creates, without the addition of adhesives or other additives, a complete plastic packaging in which the label is one with the bucket.
- Scratch-resistant and high-quality printing
- Photorealistic possibilities
- Cost-efficient due to automation
- Higher decrease provides immediate benefit
- Various possibilities with paints and materials
Download the guidelines for IML here.
From petroleum to rapeseed oil
We are proud of our recent acquisition of the International Sustainability and Carbon Certification, or ISCC Plus certification. Thanks to this certification, we have taken another step in our development in the area of sustainable plastic packaging solutions. This gives us the opportunity to use biological (bio-based) material as a raw material for our packaging tubs.
Packaging Innovations 2021
The Packaging Innovations will take place on the 17th and 18th of November in the Taets Art & Event Park, Amsterdam. After missing out on meeting with you, due to the corona pandemic we look forward meeting you at this fair! After participating at the Kunststoffenbeurs we gladly see you at our stand D117 at the Packaging Innovations.
Test Centre: Trailer
We will be uploading a new series of video’s. The first episode is about ready and will soon be available. Keep an eye on our channel and socials!
Powerhouse in packaging
Vitafy is a supplier of sports nutrition and is the company behind the know brand Bodylab Whey. Their range of packaging containers from Dijkstra Plastics keeps growing.
In-Mould Labelling (IML)
Dijkstra Plastics is one of the largest producers of packaging containers and together with our label partners we can provide the vast majority of our range with In Mould Label printing.
PCR: 100% Recycled Plastic
We are very aware of our great responsibility for production of plastic packaging products. That is why we take measures to keep the impact of our packaging on the living environment as responsible as possible.
Injection moulding explained
With a range of 0.3 to 61 liter packaging, we offer a wide range of packaging in various forms such as round, rectangular and square. In addition to these standard solutions, we also offer tailor-made solutions.
In addition to the fact that traceability in the food industry is mandatory, it is also important in other production chains to follow where raw materials come from. This certainly also applies to our packaging containers.
Sustainable Alfix packaging
Since the year 2000, Alfix, producer of tile adhesives and more, has been proactively minimizing its impact on the environment for both production and their products. But the packaging in which the products are packed must also be sustainable, according to the company in Kolding.
The British Retail Consortium (BRC)introduced this certification programme in 1998. The programme focuses on food safety and quality within an organisation. A company is tested on more than 300 aspects to check to what extent it meets the standard that is set. A rating indicates to what degree a company complies with the GSFI-recognised standard of the BRC.
Aspects such as traceability, cleanliness, operational control, training and management of suppliers are included, which together form the basis of the BRC. Thanks to the name that the BRC has built up, it has been a reputable name in the world of certification programmes for years and we are proud to be able to show our results within this programme.
The FSSC 22000 Standard has been created through Stichting Certificatie Voedselveiligheid (SCV). As a food-oriented version of the ISO 22000 Standard, this certification programme has been set up as a global guideline in food safety and quality within various industries. This standard is aimed at the entire production chain and as such, it is ideally suited for international harmonisation, partly thanks to the recognition by the GFSI. In addition to its connection with ISO 22000, the FSSC 22000 has many comparisons with the HACCP criteria, making it an attractive variant with the best of both worlds from these programmes. Thanks to the internationally accepted nature of the FSSC and the chain-wide approach within this certification programme, we recognise a strong food safety management system in this standard.