The art of being seen

Wall paint, sauces, fertilizers and numerous other applications are packed in our buckets. From small 0.6 liter bowls with fish to large 61 liter buckets for horse food: Dijkstra Plastics supplies and prints these packaging. This print gives the packaging some extras so that they catch the eye. In addition to the possibility of photorealistic images, these prints are scratch-resistant and therefore give your packaging a high-quality look. So you can be sure that your packaging stands out where this is done.

As mentioned, printing is possible on different sizes of buckets, but the color of the packaging is also not a limitation. Whether the bucket is white, transparent or coloured we leave completely to you! Of course, where possible in terms of application, we can also make the bucket you want to use from 100% recycled plastic!

The technique of In-Mould Labelling

Printing buckets with IML is an extensive process in which attention to the result is essential. Every part of the production process is under close supervision so that the packaging can be seen!

At the start of the process, artwork is formatted in a pre-set format. The dimensions depend on the chosen packaging. After the artwork has arrived at our house, we get to work with it and prepare everything. The data is set up in our system while one of our suppliers gets started with the artwork. This is curved so that it fits correctly on our conical buckets. After the PDF is released, the labels are scheduled for production.

Large sheets are printed with multiple labels at the same time. Under the right conditions such as temperature and humidity, these labels are quickly printed via offset print. These then go into a special drying room so that all inks dry correctly and completely. After this drying process, the labels are cut out of the sheet to the right size, making the labels perfectly tailored for the desired packaging. The labels are carefully packed and shipped to one of our factories in Haaksbergen or Almelo.

From label to packaging

Once the labels are in, we can start converting the labels. Due to the properties of the label, it melts together with the bucket during the injection moulding process.

The label is inserted in the mould with a robotic arm. By means of a vacuum or static charge, this label remains in the mould. In the mould, heated plastic is injected that takes the shape of the mould but keeps the label on the outside of the packaging. The plastic is then cooled back to a lower temperature with which the label merges with the packaging. This creates, without the addition of adhesives or other additives, a complete plastic packaging in which the label is one with the bucket.

Examples

 

Advantages

  • Scratch-resistant and high-quality printing
  • Photorealistic possibilities
  • Cost-efficient due to automation
  • Higher decrease provides immediate benefit
  • Various possibilities with paints and materials

Links

Check out our IML range here. Can’t find what you need or looking for something special? Feel free to contact us for the endless possibilities of IML!

Video

Download

Download the guidelines for IML here.


News 05-08-2021

In-Mould Labelling (IML)

Dijkstra Plastics is one of the largest producers of packaging containers and together with our label partners we can provide the vast majority of our range with In Mould Label printing.

News 29-07-2021

PCR: 100% Recycled Plastic

We are very aware of our great responsibility for production of plastic packaging products. That is why we take measures to keep the impact of our packaging on the living environment as responsible as possible.

News 22-07-2021

Injection moulding explained

With a range of 0.3 to 61 liter packaging, we offer a wide range of packaging in various forms such as round, rectangular and square. In addition to these standard solutions, we also offer tailor-made solutions.

Whitepaper 23-06-2021

Whitepaper: Traceability

In addition to the fact that traceability in the food industry is mandatory, it is also important in other production chains to follow where raw materials come from. This certainly also applies to our packaging containers.

27-05-2021

Sustainable Alfix packaging

Since the year 2000, Alfix, producer of tile adhesives and more, has been proactively minimizing its impact on the environment for both production and their products. But the packaging in which the products are packed must also be sustainable, according to the company in Kolding.

08-04-2021

New: More energy efficient injection moulding machine

Last week we welcomed our new BMB injection moulding machine to our machinery. After assembling and preparing in Italy, everything is now being prepared to reinforce and modernise our current machinery in Haaksbergen.

News 19-03-2021

BRC AA status again awarded to Dijkstra Plastics

Subsequent to our recent audit, which was carried out in line with the BRC Packaging Standard, we have once again been awarded the highest attainable AA status for both our locations, at Almelo and Haaksbergen. We’re extremely proud to announce this news, and are very much looking forward to when circumstances in relation to the coronavirus once again permit us to welcome visitors to our wonderful factories.

Events 03-03-2021

Day 5: The future of packaging

We all know a dramatic shift must take place in the world due to the climate issue. In 30 years’ time we will no longer be using crude oil as the basis for plastic packaging. Remy is telling us more about the future of packaging industries.

Events 02-03-2021

Day 4: Endless possibilities In Mould Labelling Technology

Today Joram is telling us more about In-Mould Labeling Technology (IML). What does IML stand for, how is it made and what are the solutions within IML?

More news